What’s one of the most important parts of an efficient factory? An efficient manufacturing process. It’s the critical link to product quality, system stability, and your ultimate profitability.
That’s why our factory and production planning projects begin with a fastidious process design. We use proven, lean production concepts to create streamlined infrastructures – then methodically map these infrastructures to your buildings and equipment.
A “Spirited” Factory. It’s About People
While process holds production together, it’s the people who make it work. To that end, we not only train your employees on process, we ensure they embrace the new lean production philosophies as well. The result is more than a working factory. It’s a “spirited” factory that consistently delivers outstanding technical and commercial results worldwide.
End-to-End Solutions Maximize Efficiency
Ingenics has a proven set of factory planning and production planning services. They include:
› Worldwide Site Analysis and Selection
First, our industrial engineering consultants work closely with you to understand your goals and objectives. Then, we examine different countries...read more
and regions that best suit your needs. Next, we analyze local infrastructures, supplier networks, and job markets, and present a number of top choices. In order to pinpoint the most advantageous locale, we perform systematic value-benefit and SWOT analyses, and examine the financial data. This includes capital value, costs for logistics and personnel, and available government incentives. Once the decision is made, we help you find the perfect real estate for your venture -- whether it’s in the Americas, India, China or Europe.
› General Development and Master Plan
We review your company’s development and value stream in light of your business needs and your manufacturing, assembly, and logistics...read more
plans. Then we write exact specifications. Next, we create business and energy efficient building plans, keeping them flexible to accommodate your future growth. Using this factory planning approach, we help maximize your production efficiency, your investment security, and your ROI.
› Feasibility Studies
With demand for multiple product variants steadily on the rise, production is becoming increasingly complex. That’s why we often perform...read more
comprehensive feasibility studies, and actually test how the integration of new products would affect your existing operation. Then we work to streamline your processes, optimize your supply chain, and improve your production efficiency. Using our proven, proprietary methodologies, we simplify production – and simultaneously extend your product line.
› Factory Potential Analysis
A complete analysis of your current operations is critical. That’s why we use proven techniques to evaluate inventory, material, and...read more
production streams and in order to uncover areas of waste or inefficiency. After a comprehensive study of your current operation, we devise a set of factory planning recommendations, and develop a roadmap to successfully restructure and streamline your organization.
› Rapid Factory Planning
When your employees buy into and engage in change, you’re set for future success. To that end, we focus on the human aspect while...read more
developing your factory infrastructure, and implement a people
change management solution. Offering a series of workshops and training sessions to prepare your team members “just-in-time” for their new tasks, we help you to significantly shorten ramp-up time, and drive acceptance.
› Process and Production Planning
Ingenics meticulously develops the infrastructure, layout and process necessary to streamline your operation. This includes comprehensive...read more
factory control concepts that are tailored to your needs and cover everything, from material flow, to logistics, to procurement.
› Implementation Plan and Production Ramp Up
Astute planning is the foundation of success. But it’s only during implementation that you see how the plan works in reality. That’s why Ingenics...read more
stays at your side, managing the entire approval process. This takes a tremendous burden off your business. And it puts the entire implementation and production rollout in the hands of industrial engineering experts with in-depth knowledge of the project.
Ingenics has helped thousands of companies in Germany, North America and worldwide. To find out how you can benefit from our
factory planning, production planning, and supply chain optimization services, contact us today.